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5059 Aluminum vs. S44800 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
210
Elongation at Break, % 11 to 25
23
Fatigue Strength, MPa 170 to 240
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Shear Strength, MPa 220 to 250
370
Tensile Strength: Ultimate (UTS), MPa 350 to 410
590
Tensile Strength: Yield (Proof), MPa 170 to 300
450

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Corrosion, °C 65
460
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 510
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.1
3.8
Embodied Energy, MJ/kg 160
52
Embodied Water, L/kg 1160
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
120
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
480
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
21
Strength to Weight: Bending, points 41 to 45
20
Thermal Diffusivity, mm2/s 44
4.6
Thermal Shock Resistance, points 16 to 18
19

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0 to 0.25
28 to 30
Copper (Cu), % 0 to 0.25
0 to 0.15
Iron (Fe), % 0 to 0.5
62.6 to 66.5
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.45
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0