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5059 Aluminum vs. S45000 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
6.8 to 14
Fatigue Strength, MPa 170 to 240
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 220 to 250
590 to 830
Tensile Strength: Ultimate (UTS), MPa 350 to 410
980 to 1410
Tensile Strength: Yield (Proof), MPa 170 to 300
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
400
Maximum Temperature: Mechanical, °C 210
840
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 510
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 110
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.1
2.8
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
850 to 4400
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
35 to 50
Strength to Weight: Bending, points 41 to 45
28 to 36
Thermal Diffusivity, mm2/s 44
4.5
Thermal Shock Resistance, points 16 to 18
33 to 47

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.25
14 to 16
Copper (Cu), % 0 to 0.25
1.3 to 1.8
Iron (Fe), % 0 to 0.5
72.1 to 79.3
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants