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5059 Aluminum vs. S64512 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while S64512 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is S64512 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
17
Fatigue Strength, MPa 170 to 240
540
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 220 to 250
700
Tensile Strength: Ultimate (UTS), MPa 350 to 410
1140
Tensile Strength: Yield (Proof), MPa 170 to 300
890

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Corrosion, °C 65
390
Maximum Temperature: Mechanical, °C 210
750
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 110
28
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
3.6
Electrical Conductivity: Equal Weight (Specific), % IACS 95
4.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.1
3.3
Embodied Energy, MJ/kg 160
47
Embodied Water, L/kg 1160
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
180
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
2020
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
40
Strength to Weight: Bending, points 41 to 45
31
Thermal Diffusivity, mm2/s 44
7.5
Thermal Shock Resistance, points 16 to 18
42

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0 to 0.25
11 to 12.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.5
80.6 to 84.7
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0.5 to 0.9
Molybdenum (Mo), % 0
1.5 to 2.0
Nickel (Ni), % 0
2.0 to 3.0
Nitrogen (N), % 0
0.010 to 0.050
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.45
0 to 0.35
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0.25 to 0.4
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0