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5082 Aluminum vs. 5040 Aluminum

Both 5082 aluminum and 5040 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
70
Elongation at Break, % 1.1
5.7 to 6.8
Fatigue Strength, MPa 110 to 130
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 210 to 230
140 to 150
Tensile Strength: Ultimate (UTS), MPa 380 to 400
240 to 260
Tensile Strength: Yield (Proof), MPa 300 to 340
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 560
600
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
41
Electrical Conductivity: Equal Weight (Specific), % IACS 110
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.9
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 39 to 41
24 to 26
Strength to Weight: Bending, points 43 to 45
31 to 32
Thermal Diffusivity, mm2/s 54
64
Thermal Shock Resistance, points 17 to 18
10 to 11

Alloy Composition

Aluminum (Al), % 93.5 to 96
95.2 to 98
Chromium (Cr), % 0 to 0.15
0.1 to 0.3
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.35
0 to 0.7
Magnesium (Mg), % 4.0 to 5.0
1.0 to 1.5
Manganese (Mn), % 0 to 0.15
0.9 to 1.4
Silicon (Si), % 0 to 0.2
0 to 0.3
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0
0 to 0.15