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5082 Aluminum vs. ASTM Grade HI Steel

5082 aluminum belongs to the aluminum alloys classification, while ASTM grade HI steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is ASTM grade HI steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 1.1
11
Fatigue Strength, MPa 110 to 130
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 380 to 400
550
Tensile Strength: Yield (Proof), MPa 300 to 340
270

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1400
Melting Onset (Solidus), °C 560
1350
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
52
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
180
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 39 to 41
20
Strength to Weight: Bending, points 43 to 45
19
Thermal Diffusivity, mm2/s 54
3.9
Thermal Shock Resistance, points 17 to 18
12

Alloy Composition

Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.15
26 to 30
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
46.9 to 59.8
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
14 to 18
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0