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5082 Aluminum vs. AZ91D Magnesium

5082 aluminum belongs to the aluminum alloys classification, while AZ91D magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is AZ91D magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
46
Elongation at Break, % 1.1
2.3 to 4.5
Fatigue Strength, MPa 110 to 130
74 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
18
Shear Strength, MPa 210 to 230
120 to 140
Tensile Strength: Ultimate (UTS), MPa 380 to 400
160 to 220
Tensile Strength: Yield (Proof), MPa 300 to 340
80 to 130

Thermal Properties

Latent Heat of Fusion, J/g 400
350
Maximum Temperature: Mechanical, °C 180
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 560
490
Specific Heat Capacity, J/kg-K 910
990
Thermal Conductivity, W/m-K 130
78
Thermal Expansion, µm/m-K 24
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
11
Electrical Conductivity: Equal Weight (Specific), % IACS 110
58

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.9
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
4.2 to 7.7
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
69 to 170
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
69
Strength to Weight: Axial, points 39 to 41
26 to 34
Strength to Weight: Bending, points 43 to 45
38 to 46
Thermal Diffusivity, mm2/s 54
45
Thermal Shock Resistance, points 17 to 18
9.5 to 13

Alloy Composition

Aluminum (Al), % 93.5 to 96
8.3 to 9.7
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0 to 0.030
Iron (Fe), % 0 to 0.35
0 to 0.0050
Magnesium (Mg), % 4.0 to 5.0
88.7 to 91.2
Manganese (Mn), % 0 to 0.15
0.15 to 0.5
Nickel (Ni), % 0
0 to 0.0020
Silicon (Si), % 0 to 0.2
0 to 0.1
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0.35 to 1.0
Residuals, % 0 to 0.15
0