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5082 Aluminum vs. Ductile Cast Iron

5082 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
170 to 180
Elongation at Break, % 1.1
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 25
64 to 70
Shear Strength, MPa 210 to 230
420 to 800
Tensile Strength: Ultimate (UTS), MPa 380 to 400
460 to 920
Tensile Strength: Yield (Proof), MPa 300 to 340
310 to 670

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
290
Melting Completion (Liquidus), °C 640
1160
Melting Onset (Solidus), °C 560
1120
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 130
31 to 36
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 8.9
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
43

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
17 to 80
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
280 to 1330
Stiffness to Weight: Axial, points 14
12 to 14
Stiffness to Weight: Bending, points 51
24 to 26
Strength to Weight: Axial, points 39 to 41
17 to 35
Strength to Weight: Bending, points 43 to 45
18 to 29
Thermal Diffusivity, mm2/s 54
8.9 to 10
Thermal Shock Resistance, points 17 to 18
17 to 35

Alloy Composition

Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
3.0 to 3.5
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
93.7 to 95.5
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 0 to 0.2
1.5 to 2.8
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants