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5082 Aluminum vs. S20161 Stainless Steel

5082 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 1.1
46
Fatigue Strength, MPa 110 to 130
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
76
Shear Strength, MPa 210 to 230
690
Tensile Strength: Ultimate (UTS), MPa 380 to 400
980
Tensile Strength: Yield (Proof), MPa 300 to 340
390

Thermal Properties

Latent Heat of Fusion, J/g 400
330
Maximum Temperature: Mechanical, °C 180
870
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 560
1330
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
360
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
26
Strength to Weight: Axial, points 39 to 41
36
Strength to Weight: Bending, points 43 to 45
29
Thermal Diffusivity, mm2/s 54
4.0
Thermal Shock Resistance, points 17 to 18
22

Alloy Composition

Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.15
15 to 18
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
65.6 to 73.9
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
4.0 to 6.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0