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5083 Aluminum vs. AISI 403 Stainless Steel

5083 aluminum belongs to the aluminum alloys classification, while AISI 403 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5083 aluminum and the bottom bar is AISI 403 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 110
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 17
16 to 25
Fatigue Strength, MPa 93 to 190
200 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 170 to 220
340 to 480
Tensile Strength: Ultimate (UTS), MPa 290 to 390
530 to 780
Tensile Strength: Yield (Proof), MPa 110 to 340
280 to 570

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Corrosion, °C 65
390
Maximum Temperature: Mechanical, °C 190
740
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
28
Thermal Expansion, µm/m-K 24
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 96
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
6.5
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1170
99

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 42
110 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 95 to 860
210 to 840
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 29 to 40
19 to 28
Strength to Weight: Bending, points 36 to 44
19 to 24
Thermal Diffusivity, mm2/s 48
7.6
Thermal Shock Resistance, points 12 to 17
20 to 29

Alloy Composition

Aluminum (Al), % 92.4 to 95.6
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0.050 to 0.25
11.5 to 13
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
84.7 to 88.5
Magnesium (Mg), % 4.0 to 4.9
0
Manganese (Mn), % 0.4 to 1.0
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants