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5083 Aluminum vs. S38815 Stainless Steel

5083 aluminum belongs to the aluminum alloys classification, while S38815 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5083 aluminum and the bottom bar is S38815 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 75 to 110
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 17
34
Fatigue Strength, MPa 93 to 190
230
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Shear Strength, MPa 170 to 220
410
Tensile Strength: Ultimate (UTS), MPa 290 to 390
610
Tensile Strength: Yield (Proof), MPa 110 to 340
290

Thermal Properties

Latent Heat of Fusion, J/g 400
370
Maximum Temperature: Corrosion, °C 65
400
Maximum Temperature: Mechanical, °C 190
860
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 580
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 24
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 8.9
3.8
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1170
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.2 to 42
170
Resilience: Unit (Modulus of Resilience), kJ/m3 95 to 860
220
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 29 to 40
22
Strength to Weight: Bending, points 36 to 44
21
Thermal Shock Resistance, points 12 to 17
15

Alloy Composition

Aluminum (Al), % 92.4 to 95.6
0 to 0.3
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.25
13 to 15
Copper (Cu), % 0 to 0.1
0.75 to 1.5
Iron (Fe), % 0 to 0.4
56.1 to 67
Magnesium (Mg), % 4.0 to 4.9
0
Manganese (Mn), % 0.4 to 1.0
0 to 2.0
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0
13 to 17
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
5.5 to 6.5
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0