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5086 Aluminum vs. 4115 Aluminum

Both 5086 aluminum and 4115 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.7 to 20
1.1 to 11
Fatigue Strength, MPa 88 to 180
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 160 to 230
71 to 130
Tensile Strength: Ultimate (UTS), MPa 270 to 390
120 to 220
Tensile Strength: Yield (Proof), MPa 110 to 320
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
41
Electrical Conductivity: Equal Weight (Specific), % IACS 100
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 28 to 40
12 to 23
Strength to Weight: Bending, points 34 to 44
20 to 30
Thermal Diffusivity, mm2/s 52
66
Thermal Shock Resistance, points 12 to 17
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 93 to 96.3
94.6 to 97.4
Chromium (Cr), % 0.050 to 0.25
0
Copper (Cu), % 0 to 0.1
0.1 to 0.5
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 3.5 to 4.5
0.1 to 0.5
Manganese (Mn), % 0.2 to 0.7
0.6 to 1.2
Silicon (Si), % 0 to 0.4
1.8 to 2.2
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants