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5086 Aluminum vs. SAE-AISI 1065 Steel

5086 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1065 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is SAE-AISI 1065 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
210 to 230
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.7 to 20
11 to 14
Fatigue Strength, MPa 88 to 180
270 to 340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 160 to 230
430 to 470
Tensile Strength: Ultimate (UTS), MPa 270 to 390
710 to 780
Tensile Strength: Yield (Proof), MPa 110 to 320
430 to 550

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
11
Electrical Conductivity: Equal Weight (Specific), % IACS 100
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
74 to 90
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
490 to 820
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 28 to 40
25 to 28
Strength to Weight: Bending, points 34 to 44
23 to 24
Thermal Diffusivity, mm2/s 52
14
Thermal Shock Resistance, points 12 to 17
25 to 27

Alloy Composition

Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0.6 to 0.7
Chromium (Cr), % 0.050 to 0.25
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
98.3 to 98.8
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0