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5088 Aluminum vs. AISI 204 Stainless Steel

5088 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5088 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 29
23 to 39
Fatigue Strength, MPa 180
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 200
500 to 700
Tensile Strength: Ultimate (UTS), MPa 310
730 to 1100
Tensile Strength: Yield (Proof), MPa 150
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 200
850
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
15
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 98
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 76
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 170
360 to 2940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
27 to 40
Strength to Weight: Bending, points 38
24 to 31
Thermal Diffusivity, mm2/s 51
4.1
Thermal Shock Resistance, points 14
16 to 24

Alloy Composition

Aluminum (Al), % 92.4 to 94.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
15 to 17
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0.1 to 0.35
69.6 to 76.4
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.2 to 0.5
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0.2 to 0.4
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0