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5088 Aluminum vs. AISI 442 Stainless Steel

5088 aluminum belongs to the aluminum alloys classification, while AISI 442 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5088 aluminum and the bottom bar is AISI 442 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 29
23
Fatigue Strength, MPa 180
210
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
78
Shear Strength, MPa 200
370
Tensile Strength: Ultimate (UTS), MPa 310
580
Tensile Strength: Yield (Proof), MPa 150
310

Thermal Properties

Latent Heat of Fusion, J/g 390
290
Maximum Temperature: Mechanical, °C 200
960
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 540
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 120
22
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 98
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 9.0
2.3
Embodied Energy, MJ/kg 150
32
Embodied Water, L/kg 1180
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 76
110
Resilience: Unit (Modulus of Resilience), kJ/m3 170
250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 32
21
Strength to Weight: Bending, points 38
20
Thermal Diffusivity, mm2/s 51
5.8
Thermal Shock Resistance, points 14
20

Alloy Composition

Aluminum (Al), % 92.4 to 94.8
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.15
18 to 23
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0.1 to 0.35
74.1 to 82
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.2 to 0.5
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0.2 to 0.4
0
Zirconium (Zr), % 0 to 0.15
0
Residuals, % 0 to 0.15
0