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5154 Aluminum vs. 535.0 Aluminum

Both 5154 aluminum and 535.0 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 3.4 to 20
10
Fatigue Strength, MPa 100 to 160
70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Shear Strength, MPa 140 to 210
190
Tensile Strength: Ultimate (UTS), MPa 240 to 360
270
Tensile Strength: Yield (Proof), MPa 94 to 270
140

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
630
Melting Onset (Solidus), °C 590
570
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
23
Electrical Conductivity: Equal Weight (Specific), % IACS 110
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.8
9.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
24
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
51
Strength to Weight: Axial, points 25 to 37
28
Strength to Weight: Bending, points 32 to 42
35
Thermal Diffusivity, mm2/s 52
42
Thermal Shock Resistance, points 10 to 16
12

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
91.5 to 93.6
Beryllium (Be), % 0
0.0030 to 0.0070
Boron (B), % 0
0 to 0.0050
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.4
0 to 0.15
Magnesium (Mg), % 3.1 to 3.9
6.2 to 7.5
Manganese (Mn), % 0 to 0.1
0.1 to 0.25
Silicon (Si), % 0 to 0.25
0 to 0.15
Titanium (Ti), % 0 to 0.2
0.1 to 0.25
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.15