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5154 Aluminum vs. 6060 Aluminum

Both 5154 aluminum and 6060 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 6060 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 3.4 to 20
9.0 to 16
Fatigue Strength, MPa 100 to 160
37 to 70
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
86 to 130
Tensile Strength: Ultimate (UTS), MPa 240 to 360
140 to 220
Tensile Strength: Yield (Proof), MPa 94 to 270
71 to 170

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
610
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
210
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
54
Electrical Conductivity: Equal Weight (Specific), % IACS 110
180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Calomel Potential, mV -770
-710
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
13 to 24
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
37 to 210
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25 to 37
14 to 23
Strength to Weight: Bending, points 32 to 42
22 to 30
Thermal Diffusivity, mm2/s 52
85
Thermal Shock Resistance, points 10 to 16
6.3 to 9.9

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
97.9 to 99.3
Chromium (Cr), % 0.15 to 0.35
0 to 0.050
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.4
0.1 to 0.3
Magnesium (Mg), % 3.1 to 3.9
0.35 to 0.6
Manganese (Mn), % 0 to 0.1
0 to 0.1
Silicon (Si), % 0 to 0.25
0.3 to 0.6
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.15
Residuals, % 0
0 to 0.15