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5154 Aluminum vs. 6065 Aluminum

Both 5154 aluminum and 6065 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 3.4 to 20
4.5 to 11
Fatigue Strength, MPa 100 to 160
96 to 110
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
190 to 230
Tensile Strength: Ultimate (UTS), MPa 240 to 360
310 to 400
Tensile Strength: Yield (Proof), MPa 94 to 270
270 to 380

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
590
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
170
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
43
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
17 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
540 to 1040
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
49
Strength to Weight: Axial, points 25 to 37
31 to 40
Strength to Weight: Bending, points 32 to 42
36 to 43
Thermal Diffusivity, mm2/s 52
67
Thermal Shock Resistance, points 10 to 16
14 to 18

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Chromium (Cr), % 0.15 to 0.35
0 to 0.15
Copper (Cu), % 0 to 0.1
0.15 to 0.4
Iron (Fe), % 0 to 0.4
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 3.1 to 3.9
0.8 to 1.2
Manganese (Mn), % 0 to 0.1
0 to 0.15
Silicon (Si), % 0 to 0.25
0.4 to 0.8
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15