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5154 Aluminum vs. 7204 Aluminum

Both 5154 aluminum and 7204 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 3.4 to 20
11 to 13
Fatigue Strength, MPa 100 to 160
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
130 to 220
Tensile Strength: Ultimate (UTS), MPa 240 to 360
220 to 380
Tensile Strength: Yield (Proof), MPa 94 to 270
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 190
210
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 590
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
39
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
47
Strength to Weight: Axial, points 25 to 37
21 to 36
Strength to Weight: Bending, points 32 to 42
28 to 40
Thermal Diffusivity, mm2/s 52
58
Thermal Shock Resistance, points 10 to 16
9.4 to 16

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
90.5 to 94.8
Chromium (Cr), % 0.15 to 0.35
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
0 to 0.35
Magnesium (Mg), % 3.1 to 3.9
1.0 to 2.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.7
Silicon (Si), % 0 to 0.25
0 to 0.3
Titanium (Ti), % 0 to 0.2
0 to 0.2
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants