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5154 Aluminum vs. 8090 Aluminum

Both 5154 aluminum and 8090 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 3.4 to 20
3.5 to 13
Fatigue Strength, MPa 100 to 160
91 to 140
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
25
Tensile Strength: Ultimate (UTS), MPa 240 to 360
340 to 490
Tensile Strength: Yield (Proof), MPa 94 to 270
210 to 420

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
600
Specific Heat Capacity, J/kg-K 900
960
Thermal Conductivity, W/m-K 130
95 to 160
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
20
Electrical Conductivity: Equal Weight (Specific), % IACS 110
66

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.6
Embodied Energy, MJ/kg 150
170
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
16 to 41
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
340 to 1330
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25 to 37
34 to 49
Strength to Weight: Bending, points 32 to 42
39 to 50
Thermal Diffusivity, mm2/s 52
36 to 60
Thermal Shock Resistance, points 10 to 16
15 to 22

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
93 to 98.4
Chromium (Cr), % 0.15 to 0.35
0 to 0.1
Copper (Cu), % 0 to 0.1
1.0 to 1.6
Iron (Fe), % 0 to 0.4
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 3.1 to 3.9
0.6 to 1.3
Manganese (Mn), % 0 to 0.1
0 to 0.1
Silicon (Si), % 0 to 0.25
0 to 0.2
Titanium (Ti), % 0 to 0.2
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15