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5154 Aluminum vs. AISI W1 Steel

5154 aluminum belongs to the aluminum alloys classification, while AISI W1 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is AISI W1 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 240 to 360
590 to 2320

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
48
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.2
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.6
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
47

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25 to 37
21 to 83
Strength to Weight: Bending, points 32 to 42
20 to 50
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 10 to 16
22 to 85

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0.7 to 1.5
Chromium (Cr), % 0.15 to 0.35
0 to 0.15
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.4
96.4 to 98.9
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.1
0.35 to 0.73
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.2
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.25
0.1 to 0.4
Sulfur (S), % 0
0 to 0.025
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
0 to 0.15
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants