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5154 Aluminum vs. AWS BNi-7

5154 aluminum belongs to the aluminum alloys classification, while AWS BNi-7 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is AWS BNi-7.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
170
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 26
67
Tensile Strength: Ultimate (UTS), MPa 240 to 360
550

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 640
890
Melting Onset (Solidus), °C 590
890
Specific Heat Capacity, J/kg-K 900
490
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
55
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.8
8.8
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1180
240

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 25 to 37
19
Strength to Weight: Bending, points 32 to 42
19
Thermal Shock Resistance, points 10 to 16
21

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0 to 0.050
Boron (B), % 0
0 to 0.010
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0.15 to 0.35
13 to 15
Cobalt (Co), % 0
0 to 0.1
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
0 to 0.2
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.1
0 to 0.040
Nickel (Ni), % 0
73.3 to 77.3
Phosphorus (P), % 0
9.7 to 10.5
Selenium (Se), % 0
0 to 0.0050
Silicon (Si), % 0 to 0.25
0 to 0.1
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.2
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Zirconium (Zr), % 0
0 to 0.050
Residuals, % 0
0 to 0.5