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5154 Aluminum vs. EN 1.4962 Stainless Steel

5154 aluminum belongs to the aluminum alloys classification, while EN 1.4962 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154 aluminum and the bottom bar is EN 1.4962 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 3.4 to 20
22 to 34
Fatigue Strength, MPa 100 to 160
210 to 330
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 140 to 210
420 to 440
Tensile Strength: Ultimate (UTS), MPa 240 to 360
630 to 690
Tensile Strength: Yield (Proof), MPa 94 to 270
260 to 490

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
910
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 590
1440
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
14
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
23
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.8
4.1
Embodied Energy, MJ/kg 150
59
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 39
140 to 170
Resilience: Unit (Modulus of Resilience), kJ/m3 64 to 540
170 to 610
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25 to 37
21 to 24
Strength to Weight: Bending, points 32 to 42
20 to 21
Thermal Diffusivity, mm2/s 52
3.7
Thermal Shock Resistance, points 10 to 16
14 to 16

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Boron (B), % 0
0.0015 to 0.0060
Carbon (C), % 0
0.070 to 0.15
Chromium (Cr), % 0.15 to 0.35
15.5 to 17.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
62.1 to 69
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.1
0 to 1.5
Nickel (Ni), % 0
12.5 to 14.5
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0.4 to 0.7
Tungsten (W), % 0
2.5 to 3.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0