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5154-O Aluminum vs. Annealed SAE-AISI A4

5154-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI A4 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154-O aluminum and the bottom bar is annealed SAE-AISI A4.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58
210
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 20
21
Fatigue Strength, MPa 120
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 150
450
Tensile Strength: Ultimate (UTS), MPa 240
710
Tensile Strength: Yield (Proof), MPa 94
370

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
40
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.8
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1180
59

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
120
Resilience: Unit (Modulus of Resilience), kJ/m3 64
370
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25
25
Strength to Weight: Bending, points 32
23
Thermal Diffusivity, mm2/s 52
11
Thermal Shock Resistance, points 11
23

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
1.0 to 1.1
Chromium (Cr), % 0.15 to 0.35
0.9 to 2.2
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.4
92 to 95.5
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.1
1.8 to 2.2
Molybdenum (Mo), % 0
0.9 to 1.4
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0