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5154A Aluminum vs. 1235 Aluminum

Both 5154A aluminum and 1235 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is 1235 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 1.1 to 19
28 to 34
Fatigue Strength, MPa 83 to 160
23 to 58
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
52 to 56
Tensile Strength: Ultimate (UTS), MPa 230 to 370
80 to 84
Tensile Strength: Yield (Proof), MPa 96 to 320
23 to 57

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
230
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
60
Electrical Conductivity: Equal Weight (Specific), % IACS 110
200

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
3.8 to 24
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 24 to 38
8.2 to 8.6
Strength to Weight: Bending, points 31 to 43
15 to 16
Thermal Diffusivity, mm2/s 53
93
Thermal Shock Resistance, points 10 to 16
3.6 to 3.7

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
99.35 to 100
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.1
0 to 0.050
Iron (Fe), % 0 to 0.5
0 to 0.65
Magnesium (Mg), % 3.1 to 3.9
0 to 0.050
Manganese (Mn), % 0 to 0.5
0 to 0.050
Silicon (Si), % 0 to 0.5
0 to 0.65
Titanium (Ti), % 0 to 0.2
0 to 0.060
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0 to 0.15
0

Comparable Variants