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5154A Aluminum vs. 4104 Aluminum

Both 5154A aluminum and 4104 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 1.1 to 19
2.4
Fatigue Strength, MPa 83 to 160
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 140 to 210
63
Tensile Strength: Ultimate (UTS), MPa 230 to 370
110
Tensile Strength: Yield (Proof), MPa 96 to 320
60

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 600
560
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
33
Electrical Conductivity: Equal Weight (Specific), % IACS 110
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.8
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
54
Strength to Weight: Axial, points 24 to 38
12
Strength to Weight: Bending, points 31 to 43
20
Thermal Diffusivity, mm2/s 53
58
Thermal Shock Resistance, points 10 to 16
5.1

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 3.1 to 3.9
1.0 to 2.0
Manganese (Mn), % 0 to 0.5
0 to 0.1
Silicon (Si), % 0 to 0.5
9.0 to 10.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15