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5154A Aluminum vs. 4115 Aluminum

Both 5154A aluminum and 4115 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58 to 100
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 1.1 to 19
1.1 to 11
Fatigue Strength, MPa 83 to 160
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
71 to 130
Tensile Strength: Ultimate (UTS), MPa 230 to 370
120 to 220
Tensile Strength: Yield (Proof), MPa 96 to 320
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 600
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
41
Electrical Conductivity: Equal Weight (Specific), % IACS 110
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 24 to 38
12 to 23
Strength to Weight: Bending, points 31 to 43
20 to 30
Thermal Diffusivity, mm2/s 53
66
Thermal Shock Resistance, points 10 to 16
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
94.6 to 97.4
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.1
0.1 to 0.5
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 3.1 to 3.9
0.1 to 0.5
Manganese (Mn), % 0 to 0.5
0.6 to 1.2
Silicon (Si), % 0 to 0.5
1.8 to 2.2
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants