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5154A Aluminum vs. 4145 Aluminum

Both 5154A aluminum and 4145 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
73
Elongation at Break, % 1.1 to 19
2.2
Fatigue Strength, MPa 83 to 160
48
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
28
Shear Strength, MPa 140 to 210
69
Tensile Strength: Ultimate (UTS), MPa 230 to 370
120
Tensile Strength: Yield (Proof), MPa 96 to 320
68

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
590
Melting Onset (Solidus), °C 600
520
Specific Heat Capacity, J/kg-K 900
880
Thermal Conductivity, W/m-K 130
100
Thermal Expansion, µm/m-K 24
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
26
Electrical Conductivity: Equal Weight (Specific), % IACS 110
84

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
7.6
Embodied Energy, MJ/kg 150
140
Embodied Water, L/kg 1180
1040

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
31
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 24 to 38
12
Strength to Weight: Bending, points 31 to 43
19
Thermal Diffusivity, mm2/s 53
42
Thermal Shock Resistance, points 10 to 16
5.5

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
83 to 87.4
Chromium (Cr), % 0 to 0.25
0 to 0.15
Copper (Cu), % 0 to 0.1
3.3 to 4.7
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 3.1 to 3.9
0 to 0.15
Manganese (Mn), % 0 to 0.5
0 to 0.15
Silicon (Si), % 0 to 0.5
9.3 to 10.7
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0 to 0.2
Residuals, % 0
0 to 0.15