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5154A Aluminum vs. 6463 Aluminum

Both 5154A aluminum and 6463 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is 6463 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58 to 100
42 to 74
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 1.1 to 19
9.0 to 17
Fatigue Strength, MPa 83 to 160
45 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 140 to 210
86 to 150
Tensile Strength: Ultimate (UTS), MPa 230 to 370
140 to 230
Tensile Strength: Yield (Proof), MPa 96 to 320
82 to 200

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
160
Melting Completion (Liquidus), °C 650
660
Melting Onset (Solidus), °C 600
620
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
190 to 210
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
50 to 55
Electrical Conductivity: Equal Weight (Specific), % IACS 110
170 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
17 to 25
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
50 to 300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 24 to 38
14 to 24
Strength to Weight: Bending, points 31 to 43
22 to 31
Thermal Diffusivity, mm2/s 53
79 to 86
Thermal Shock Resistance, points 10 to 16
6.3 to 10

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
97.9 to 99.4
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.15
Magnesium (Mg), % 3.1 to 3.9
0.45 to 0.9
Manganese (Mn), % 0 to 0.5
0 to 0.050
Silicon (Si), % 0 to 0.5
0.2 to 0.6
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0
0 to 0.15