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5154A Aluminum vs. ASTM A202 Steel

5154A aluminum belongs to the aluminum alloys classification, while ASTM A202 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is ASTM A202 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58 to 100
180 to 200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 19
17 to 18
Fatigue Strength, MPa 83 to 160
240
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 140 to 210
360 to 410
Tensile Strength: Ultimate (UTS), MPa 230 to 370
590 to 670
Tensile Strength: Yield (Proof), MPa 96 to 320
350 to 360

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Maximum Temperature: Mechanical, °C 190
410
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
52
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.1
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
93 to 96
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
330 to 350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 38
21 to 24
Strength to Weight: Bending, points 31 to 43
20 to 22
Thermal Diffusivity, mm2/s 53
14
Thermal Shock Resistance, points 10 to 16
17 to 20

Comparable Variants