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5154A Aluminum vs. EN 1.3542 Stainless Steel

5154A aluminum belongs to the aluminum alloys classification, while EN 1.3542 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is EN 1.3542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58 to 100
220
Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 230 to 370
720

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 190
770
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 600
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
29
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
3.1
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.8
2.0
Embodied Energy, MJ/kg 150
29
Embodied Water, L/kg 1180
100

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 24 to 38
26
Strength to Weight: Bending, points 31 to 43
23
Thermal Diffusivity, mm2/s 53
7.9
Thermal Shock Resistance, points 10 to 16
26

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
0
Carbon (C), % 0
0.6 to 0.7
Chromium (Cr), % 0 to 0.25
12.5 to 14.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
82.7 to 87.5
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0