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5154A Aluminum vs. Solder Alloy 402

5154A aluminum belongs to the aluminum alloys classification, while solder alloy 402 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is solder alloy 402.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
52
Elongation at Break, % 1.1 to 19
20
Poisson's Ratio 0.33
0.36
Shear Modulus, GPa 26
19
Tensile Strength: Ultimate (UTS), MPa 230 to 370
57

Thermal Properties

Latent Heat of Fusion, J/g 400
64
Melting Completion (Liquidus), °C 650
310
Melting Onset (Solidus), °C 600
230
Specific Heat Capacity, J/kg-K 900
230
Thermal Conductivity, W/m-K 130
61
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
15
Electrical Conductivity: Equal Weight (Specific), % IACS 110
18

Otherwise Unclassified Properties

Density, g/cm3 2.7
7.3
Embodied Carbon, kg CO2/kg material 8.8
15
Embodied Energy, MJ/kg 150
250
Embodied Water, L/kg 1180
1180

Common Calculations

Stiffness to Weight: Axial, points 14
3.9
Stiffness to Weight: Bending, points 51
17
Strength to Weight: Axial, points 24 to 38
2.2
Strength to Weight: Bending, points 31 to 43
4.5
Thermal Diffusivity, mm2/s 53
37
Thermal Shock Resistance, points 10 to 16
3.6

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.1
2.5 to 3.5
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.5
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.5
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
95.9 to 97.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0 to 0.0010
Residuals, % 0 to 0.15
0