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5154A Aluminum vs. SAE-AISI M46 Steel

5154A aluminum belongs to the aluminum alloys classification, while SAE-AISI M46 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is SAE-AISI M46 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 230 to 370
800 to 2300

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1540
Melting Onset (Solidus), °C 600
1500
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 130
18
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
33
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.8
12
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1180
150

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 24 to 38
27 to 78
Strength to Weight: Bending, points 31 to 43
24 to 48
Thermal Diffusivity, mm2/s 53
4.9
Thermal Shock Resistance, points 10 to 16
25 to 71

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
0
Carbon (C), % 0
1.2 to 1.3
Chromium (Cr), % 0 to 0.25
3.7 to 4.2
Cobalt (Co), % 0
7.8 to 8.8
Copper (Cu), % 0 to 0.1
0 to 0.25
Iron (Fe), % 0 to 0.5
70 to 73.8
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.5
0.2 to 0.4
Molybdenum (Mo), % 0
8.0 to 8.5
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.5
0.4 to 0.65
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
1.9 to 2.2
Vanadium (V), % 0
3.0 to 3.3
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants