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5154A Aluminum vs. S21460 Stainless Steel

5154A aluminum belongs to the aluminum alloys classification, while S21460 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154A aluminum and the bottom bar is S21460 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 58 to 100
250
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.1 to 19
46
Fatigue Strength, MPa 83 to 160
390
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 140 to 210
580
Tensile Strength: Ultimate (UTS), MPa 230 to 370
830
Tensile Strength: Yield (Proof), MPa 96 to 320
430

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 190
920
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 600
1330
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
18

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.8
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 36
320
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 760
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 24 to 38
30
Strength to Weight: Bending, points 31 to 43
26
Thermal Shock Resistance, points 10 to 16
17

Alloy Composition

Aluminum (Al), % 93.7 to 96.9
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.25
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
57.3 to 63.7
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.5
14 to 16
Nickel (Ni), % 0
5.0 to 6.0
Nitrogen (N), % 0
0.35 to 0.5
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0