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5251 Aluminum vs. 4104 Aluminum

Both 5251 aluminum and 4104 aluminum are aluminum alloys. They have a moderately high 90% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is 4104 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
71
Elongation at Break, % 2.0 to 19
2.4
Fatigue Strength, MPa 59 to 110
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 110 to 160
63
Tensile Strength: Ultimate (UTS), MPa 180 to 280
110
Tensile Strength: Yield (Proof), MPa 67 to 250
60

Thermal Properties

Latent Heat of Fusion, J/g 400
540
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 610
560
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 150
130
Thermal Expansion, µm/m-K 24
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
33
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.5
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1080

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
2.3
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
25
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
54
Strength to Weight: Axial, points 18 to 29
12
Strength to Weight: Bending, points 26 to 35
20
Thermal Diffusivity, mm2/s 61
58
Thermal Shock Resistance, points 7.9 to 13
5.1

Alloy Composition

Aluminum (Al), % 95.5 to 98.2
85.8 to 90
Bismuth (Bi), % 0
0.020 to 0.2
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.8
Magnesium (Mg), % 1.7 to 2.4
1.0 to 2.0
Manganese (Mn), % 0.1 to 0.5
0 to 0.1
Silicon (Si), % 0 to 0.4
9.0 to 10.5
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0 to 0.2
Residuals, % 0
0 to 0.15