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5251 Aluminum vs. 4115 Aluminum

Both 5251 aluminum and 4115 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is 4115 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 44 to 79
38 to 68
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 2.0 to 19
1.1 to 11
Fatigue Strength, MPa 59 to 110
39 to 76
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 110 to 160
71 to 130
Tensile Strength: Ultimate (UTS), MPa 180 to 280
120 to 220
Tensile Strength: Yield (Proof), MPa 67 to 250
39 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
420
Maximum Temperature: Mechanical, °C 180
160
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 610
590
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 150
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.5
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
2.1 to 10
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
11 to 270
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 18 to 29
12 to 23
Strength to Weight: Bending, points 26 to 35
20 to 30
Thermal Diffusivity, mm2/s 61
66
Thermal Shock Resistance, points 7.9 to 13
5.2 to 9.9

Alloy Composition

Aluminum (Al), % 95.5 to 98.2
94.6 to 97.4
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0.1 to 0.5
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 1.7 to 2.4
0.1 to 0.5
Manganese (Mn), % 0.1 to 0.5
0.6 to 1.2
Silicon (Si), % 0 to 0.4
1.8 to 2.2
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants