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5251 Aluminum vs. EN 1.0454 Cast Steel

5251 aluminum belongs to the aluminum alloys classification, while EN 1.0454 cast steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is EN 1.0454 cast steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 2.0 to 19
25
Fatigue Strength, MPa 59 to 110
220
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Tensile Strength: Ultimate (UTS), MPa 180 to 280
550
Tensile Strength: Yield (Proof), MPa 67 to 250
300

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 650
1470
Melting Onset (Solidus), °C 610
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
53
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.7
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.5
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1180
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
110
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
240
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 18 to 29
19
Strength to Weight: Bending, points 26 to 35
19
Thermal Diffusivity, mm2/s 61
14
Thermal Shock Resistance, points 7.9 to 13
17

Alloy Composition

Aluminum (Al), % 95.5 to 98.2
0
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
99.935 to 100
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.4
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0