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5251 Aluminum vs. SAE-AISI A9 Steel

5251 aluminum belongs to the aluminum alloys classification, while SAE-AISI A9 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is SAE-AISI A9 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
74
Tensile Strength: Ultimate (UTS), MPa 180 to 280
770 to 2030

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 150
35
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
9.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.5
4.7
Embodied Energy, MJ/kg 150
70
Embodied Water, L/kg 1180
82

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 18 to 29
28 to 73
Strength to Weight: Bending, points 26 to 35
24 to 46
Thermal Diffusivity, mm2/s 61
9.6
Thermal Shock Resistance, points 7.9 to 13
25 to 66

Alloy Composition

Aluminum (Al), % 95.5 to 98.2
0
Carbon (C), % 0
0.45 to 0.55
Chromium (Cr), % 0 to 0.15
4.8 to 5.5
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.5
87 to 90.5
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0 to 0.5
Molybdenum (Mo), % 0
1.3 to 1.8
Nickel (Ni), % 0
1.3 to 1.8
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
1.0 to 1.2
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0.8 to 1.4
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0

Comparable Variants