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5251 Aluminum vs. SAE-AISI H41 Steel

5251 aluminum belongs to the aluminum alloys classification, while SAE-AISI H41 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is SAE-AISI H41 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 180 to 280
710 to 2210

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Melting Completion (Liquidus), °C 650
1560
Melting Onset (Solidus), °C 610
1510
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 150
28
Thermal Expansion, µm/m-K 24
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.5
6.8
Embodied Energy, MJ/kg 150
97
Embodied Water, L/kg 1180
97

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 18 to 29
24 to 76
Strength to Weight: Bending, points 26 to 35
22 to 47
Thermal Diffusivity, mm2/s 61
7.7
Thermal Shock Resistance, points 7.9 to 13
20 to 64

Alloy Composition

Aluminum (Al), % 95.5 to 98.2
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0 to 0.15
3.5 to 4.0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
81.8 to 85
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0.15 to 0.4
Molybdenum (Mo), % 0
8.2 to 9.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0.2 to 0.45
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Tungsten (W), % 0
1.4 to 2.1
Vanadium (V), % 0
1.0 to 1.3
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0

Comparable Variants