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5251 Aluminum vs. S31803 Stainless Steel

5251 aluminum belongs to the aluminum alloys classification, while S31803 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is S31803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 44 to 79
260
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 2.0 to 19
29
Fatigue Strength, MPa 59 to 110
370
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Shear Strength, MPa 110 to 160
460
Tensile Strength: Ultimate (UTS), MPa 180 to 280
710
Tensile Strength: Yield (Proof), MPa 67 to 250
500

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
1060
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 610
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
16
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
17
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.5
3.6
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1180
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
180
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
630
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 18 to 29
25
Strength to Weight: Bending, points 26 to 35
23
Thermal Diffusivity, mm2/s 61
4.3
Thermal Shock Resistance, points 7.9 to 13
20

Alloy Composition

Aluminum (Al), % 95.5 to 98.2
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
21 to 23
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
63.7 to 71.9
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
4.5 to 6.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0