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5252 Aluminum vs. 5454 Aluminum

Both 5252 aluminum and 5454 aluminum are aluminum alloys. They have a very high 99% of their average alloy composition in common.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 75
61 to 93
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 4.5 to 11
2.3 to 18
Fatigue Strength, MPa 100 to 110
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 140 to 160
140 to 200
Tensile Strength: Ultimate (UTS), MPa 230 to 290
230 to 350
Tensile Strength: Yield (Proof), MPa 170 to 240
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 610
600
Specific Heat Capacity, J/kg-K 910
900
Thermal Conductivity, W/m-K 140
130
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
34
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.7
8.6
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 23 to 30
23 to 36
Strength to Weight: Bending, points 31 to 36
30 to 41
Thermal Diffusivity, mm2/s 57
55
Thermal Shock Resistance, points 10 to 13
10 to 16

Alloy Composition

Aluminum (Al), % 96.6 to 97.8
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.1
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.4
Magnesium (Mg), % 2.2 to 2.8
2.4 to 3.0
Manganese (Mn), % 0 to 0.1
0.5 to 1.0
Silicon (Si), % 0 to 0.080
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants