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5252 Aluminum vs. 7204 Aluminum

Both 5252 aluminum and 7204 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is 7204 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 4.5 to 11
11 to 13
Fatigue Strength, MPa 100 to 110
110 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 140 to 160
130 to 220
Tensile Strength: Ultimate (UTS), MPa 230 to 290
220 to 380
Tensile Strength: Yield (Proof), MPa 170 to 240
120 to 310

Thermal Properties

Latent Heat of Fusion, J/g 400
380
Maximum Temperature: Mechanical, °C 180
210
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 610
520
Specific Heat Capacity, J/kg-K 910
880
Thermal Conductivity, W/m-K 140
150
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
39
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.9
Embodied Carbon, kg CO2/kg material 8.7
8.4
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
25 to 40
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
110 to 710
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
47
Strength to Weight: Axial, points 23 to 30
21 to 36
Strength to Weight: Bending, points 31 to 36
28 to 40
Thermal Diffusivity, mm2/s 57
58
Thermal Shock Resistance, points 10 to 13
9.4 to 16

Alloy Composition

Aluminum (Al), % 96.6 to 97.8
90.5 to 94.8
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0 to 0.1
0 to 0.35
Magnesium (Mg), % 2.2 to 2.8
1.0 to 2.0
Manganese (Mn), % 0 to 0.1
0.2 to 0.7
Silicon (Si), % 0 to 0.080
0 to 0.3
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.050
0 to 0.1
Zinc (Zn), % 0 to 0.050
4.0 to 5.0
Zirconium (Zr), % 0
0 to 0.25
Residuals, % 0
0 to 0.15