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5252 Aluminum vs. AISI 418 Stainless Steel

5252 aluminum belongs to the aluminum alloys classification, while AISI 418 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is AISI 418 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 68 to 75
330
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
17
Fatigue Strength, MPa 100 to 110
520
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 140 to 160
680
Tensile Strength: Ultimate (UTS), MPa 230 to 290
1100
Tensile Strength: Yield (Proof), MPa 170 to 240
850

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
770
Melting Completion (Liquidus), °C 650
1500
Melting Onset (Solidus), °C 610
1460
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 140
25
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.8
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.7
2.9
Embodied Energy, MJ/kg 160
41
Embodied Water, L/kg 1190
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
170
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
1830
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 23 to 30
38
Strength to Weight: Bending, points 31 to 36
29
Thermal Diffusivity, mm2/s 57
6.7
Thermal Shock Resistance, points 10 to 13
40

Alloy Composition

Aluminum (Al), % 96.6 to 97.8
0
Carbon (C), % 0
0.15 to 0.2
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.1
78.5 to 83.6
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
1.8 to 2.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
2.5 to 3.5
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0