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5252 Aluminum vs. S82012 Stainless Steel

5252 aluminum belongs to the aluminum alloys classification, while S82012 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5252 aluminum and the bottom bar is S82012 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 4.5 to 11
40
Fatigue Strength, MPa 100 to 110
480
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Shear Strength, MPa 140 to 160
550
Tensile Strength: Ultimate (UTS), MPa 230 to 290
800
Tensile Strength: Yield (Proof), MPa 170 to 240
560

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
950
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 610
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.7
2.4
Embodied Energy, MJ/kg 160
35
Embodied Water, L/kg 1190
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
290
Resilience: Unit (Modulus of Resilience), kJ/m3 210 to 430
790
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 23 to 30
29
Strength to Weight: Bending, points 31 to 36
25
Thermal Diffusivity, mm2/s 57
3.9
Thermal Shock Resistance, points 10 to 13
23

Alloy Composition

Aluminum (Al), % 96.6 to 97.8
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
19 to 20.5
Copper (Cu), % 0 to 0.1
0 to 1.0
Iron (Fe), % 0 to 0.1
71.3 to 77.9
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0 to 0.1
2.0 to 4.0
Molybdenum (Mo), % 0
0.1 to 0.6
Nickel (Ni), % 0
0.8 to 1.5
Nitrogen (N), % 0
0.16 to 0.26
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.080
0 to 0.8
Sulfur (S), % 0
0 to 0.0050
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0