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5254 Aluminum vs. 1100 Aluminum

Both 5254 aluminum and 1100 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is 1100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 3.4 to 22
1.1 to 32
Fatigue Strength, MPa 110 to 160
32 to 71
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 200
54 to 95
Tensile Strength: Ultimate (UTS), MPa 240 to 350
86 to 170
Tensile Strength: Yield (Proof), MPa 100 to 270
28 to 150

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
220
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
59
Electrical Conductivity: Equal Weight (Specific), % IACS 110
190

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.2
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
0.76 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
5.7 to 170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25 to 37
8.7 to 17
Strength to Weight: Bending, points 32 to 41
16 to 25
Thermal Diffusivity, mm2/s 52
90
Thermal Shock Resistance, points 10 to 16
3.7 to 7.4

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
99 to 99.95
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
0.050 to 0.2
Iron (Fe), % 0 to 0.45
0 to 1.0
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 0.050
Silicon (Si), % 0 to 0.45
0 to 1.0
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants