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5254 Aluminum vs. 5457 Aluminum

Both 5254 aluminum and 5457 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 3.4 to 22
6.0 to 22
Fatigue Strength, MPa 110 to 160
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 200
85 to 130
Tensile Strength: Ultimate (UTS), MPa 240 to 350
130 to 210
Tensile Strength: Yield (Proof), MPa 100 to 270
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 190
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 130
180
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
46
Electrical Conductivity: Equal Weight (Specific), % IACS 110
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 25 to 37
13 to 21
Strength to Weight: Bending, points 32 to 41
21 to 28
Thermal Diffusivity, mm2/s 52
72
Thermal Shock Resistance, points 10 to 16
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
97.8 to 99.05
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
0 to 0.2
Iron (Fe), % 0 to 0.45
0 to 0.1
Magnesium (Mg), % 3.1 to 3.9
0.8 to 1.2
Manganese (Mn), % 0 to 0.010
0.15 to 0.45
Silicon (Si), % 0 to 0.45
0 to 0.080
Titanium (Ti), % 0 to 0.050
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0 to 0.050
Residuals, % 0
0 to 0.1

Comparable Variants