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5254 Aluminum vs. 6066 Aluminum

Both 5254 aluminum and 6066 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is 6066 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 3.4 to 22
7.8 to 17
Fatigue Strength, MPa 110 to 160
94 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 150 to 200
95 to 240
Tensile Strength: Ultimate (UTS), MPa 240 to 350
160 to 400
Tensile Strength: Yield (Proof), MPa 100 to 270
93 to 360

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 190
170
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
560
Specific Heat Capacity, J/kg-K 900
890
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
40
Electrical Conductivity: Equal Weight (Specific), % IACS 110
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
23 to 52
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
61 to 920
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
49
Strength to Weight: Axial, points 25 to 37
16 to 39
Strength to Weight: Bending, points 32 to 41
23 to 43
Thermal Diffusivity, mm2/s 52
61
Thermal Shock Resistance, points 10 to 16
6.9 to 17

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
93 to 97
Chromium (Cr), % 0.15 to 0.35
0 to 0.4
Copper (Cu), % 0 to 0.050
0.7 to 1.2
Iron (Fe), % 0 to 0.45
0 to 0.5
Magnesium (Mg), % 3.1 to 3.9
0.8 to 1.4
Manganese (Mn), % 0 to 0.010
0.6 to 1.1
Silicon (Si), % 0 to 0.45
0.9 to 1.8
Titanium (Ti), % 0 to 0.050
0 to 0.2
Zinc (Zn), % 0 to 0.2
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants