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5254 Aluminum vs. ACI-ASTM CD4MCu Steel

5254 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CD4MCu steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is ACI-ASTM CD4MCu steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 3.4 to 22
18
Fatigue Strength, MPa 110 to 160
340
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 240 to 350
770
Tensile Strength: Yield (Proof), MPa 100 to 270
550

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 590
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
3.5
Embodied Energy, MJ/kg 150
49
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
130
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
760
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 25 to 37
28
Strength to Weight: Bending, points 32 to 41
24
Thermal Diffusivity, mm2/s 52
4.5
Thermal Shock Resistance, points 10 to 16
21

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0.15 to 0.35
24.5 to 26.5
Copper (Cu), % 0 to 0.050
2.8 to 3.3
Iron (Fe), % 0 to 0.45
59.9 to 66.3
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 1.0
Molybdenum (Mo), % 0
1.8 to 2.3
Nickel (Ni), % 0
4.8 to 6.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0