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5254 Aluminum vs. AZ91A Magnesium

5254 aluminum belongs to the aluminum alloys classification, while AZ91A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is AZ91A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
46
Elongation at Break, % 3.4 to 22
5.0
Fatigue Strength, MPa 110 to 160
99
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
18
Shear Strength, MPa 150 to 200
140
Tensile Strength: Ultimate (UTS), MPa 240 to 350
240
Tensile Strength: Yield (Proof), MPa 100 to 270
160

Thermal Properties

Latent Heat of Fusion, J/g 400
360
Maximum Temperature: Mechanical, °C 190
130
Melting Completion (Liquidus), °C 640
600
Melting Onset (Solidus), °C 590
470
Specific Heat Capacity, J/kg-K 900
990
Thermal Conductivity, W/m-K 130
73
Thermal Expansion, µm/m-K 24
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
10
Electrical Conductivity: Equal Weight (Specific), % IACS 110
52

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
1.7
Embodied Carbon, kg CO2/kg material 8.8
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
11
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
280
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
69
Strength to Weight: Axial, points 25 to 37
38
Strength to Weight: Bending, points 32 to 41
49
Thermal Diffusivity, mm2/s 52
42
Thermal Shock Resistance, points 10 to 16
14

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
8.3 to 9.7
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
0 to 0.1
Iron (Fe), % 0 to 0.45
0
Magnesium (Mg), % 3.1 to 3.9
88.2 to 91.2
Manganese (Mn), % 0 to 0.010
0.13 to 0.5
Nickel (Ni), % 0
0 to 0.030
Silicon (Si), % 0 to 0.45
0 to 0.5
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0.35 to 1.0
Residuals, % 0 to 0.15
0