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5254 Aluminum vs. EN 1.4410 Stainless Steel

5254 aluminum belongs to the aluminum alloys classification, while EN 1.4410 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is EN 1.4410 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
210
Elongation at Break, % 3.4 to 22
24
Fatigue Strength, MPa 110 to 160
410
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 150 to 200
540
Tensile Strength: Ultimate (UTS), MPa 240 to 350
850
Tensile Strength: Yield (Proof), MPa 100 to 270
600

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
4.0
Embodied Energy, MJ/kg 150
56
Embodied Water, L/kg 1180
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
180
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
880
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 25 to 37
30
Strength to Weight: Bending, points 32 to 41
26
Thermal Diffusivity, mm2/s 52
4.0
Thermal Shock Resistance, points 10 to 16
23

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.15 to 0.35
24 to 26
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
58.1 to 66.8
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 2.0
Molybdenum (Mo), % 0
3.0 to 4.5
Nickel (Ni), % 0
6.0 to 8.0
Nitrogen (N), % 0
0.24 to 0.35
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.45
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0