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5254 Aluminum vs. EN 1.4539 Stainless Steel

5254 aluminum belongs to the aluminum alloys classification, while EN 1.4539 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is EN 1.4539 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 3.4 to 22
38
Fatigue Strength, MPa 110 to 160
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 150 to 200
430
Tensile Strength: Ultimate (UTS), MPa 240 to 350
630
Tensile Strength: Yield (Proof), MPa 100 to 270
260

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
1100
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 590
1390
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 130
12
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 110
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.7
8.1
Embodied Carbon, kg CO2/kg material 8.8
5.7
Embodied Energy, MJ/kg 150
78
Embodied Water, L/kg 1180
200

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
190
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 25 to 37
22
Strength to Weight: Bending, points 32 to 41
20
Thermal Diffusivity, mm2/s 52
3.2
Thermal Shock Resistance, points 10 to 16
14

Alloy Composition

Aluminum (Al), % 94.4 to 96.8
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0.15 to 0.35
19 to 21
Copper (Cu), % 0 to 0.050
1.2 to 2.0
Iron (Fe), % 0 to 0.45
43.1 to 51.8
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0 to 2.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0
24 to 26
Nitrogen (N), % 0
0 to 0.15
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.45
0 to 0.7
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0